Search Results for: koji

10 Reasons to be at SPC NY in December

The next Sake Professional Course will take place in New York City, December 7, 8 and 9, 2015. Here are ten reasons you really want to be there.

Drip Pressing Sake

10. No sake stone remains left unturned. Every single aspect of the sake world is covered in excruciating detail.
9. Certification: you can become a Certified Sake Professional as recognized by the Sake Education Council.
Sake Tasting at SPC8. Just one more reason to spend three days in New York City in the late autumn!
7. You have been working hard, and deserve a break that is only three days, fun and educational, and that will serve you for a lifetime.
6. The 1200 or so folks that have already taken the course across the past 11 years have good things to say about it.
5. It is organized, flows logically, and manages to get a massive amount of sake information internalized in three short days.
4. You’ll learn about koji, toji, yamahai, kimoto and muroku nama genshu – and taste them all! (Well, not the toji…)
3. It is the last Sake Professional Course to be offered in 2015 – and the next stateside course will not be SPC Classuntil next April!
2. This course opens the door to a lifelong romance with what is easily the world’s most interesting and steeped-in-culture drink.
1. You will taste upwards of 90 (count ‘em!) sake across three days. Nowhere else can you get exposed to so many in a focused environment.

Learn more about the course here 
Read testimonials from those that have taken in in the past here
To sign up, or if you have any questions, please send an email to sakeguy@gol.com .

 

 

 

 

Post-milling: Going Against The Grain

Sakaya Banryu.

This little expression says so much, and holds so much veracity in the sake world. What it literally means is there are ten thousand ways to make sake. What it implies is that, even though all brewers are doing their best to make good sake, each kura does things a little bit differently. No two places do it the same.

It is not uncommon at all to have two brewers that have the very same goal, but do things in the exact opposite manner to achieve that goal. Nor is it unheard of to have something that has long been accepted as common sense to be shown to actually be the wrong way to do it. And herein lies one of the most fascinating aspects of the sake world. We’ll never get it all down. We’ll never get bored.

Let’s look at an example that has been garnering attention for a couple of years.

bags of sake rice 1When sake is made, the first step is milling the rice. In particular for the special sake rice used in making premium sake, milling removes the fat and protein hovering in the outer regions, leaving only the starch in the center of the grains behind. Especially for premium sake, this must be done ever-so-gently, so that the milling process does not crack or break the rice. That would be a bad thing, for many reasons.

However: the milling process itself employs friction, which means heat, which means that the rice gets dried out. That alone makes the rice more fragile, and more susceptible to structural damage.

Next, the rice will be soaked to very precisely adjust the moisture as well as the distribution of that moisture within the grain. Like, more moisture in the center, where the starch is and where the enzymes in the koji mold need to go, and less moisture near the outside of the grain.

And herein comes the reversal of what has been considered common sense for decades upon decades, if not longer.

It used to be, and still is for many, conventional thinking that soaking the dry rice just after having been ricemilled would cause the rice to crack as the water rushed in to the overly dry rice. So what everyone did, and what most brewers in fact still do, is to leave the rice sitting around for about two weeks. It sits in controlled conditions and in semi-porous paper bags, and slowly absorbs moisture from the ambient environment so that when it is later soaked, it is not so parched and therefore less likely to break or crack. It’s just the way everyone thought it had to be done.

Enter the rice-milling-machine company Shin Nakano. While they have a comparatively small share of the market, they focus more on sake rice milling machines rather than the machines for general rice milling, and put more R&D into sake rice milling as well.

And they came out with scientific evidence from their testing that actually the opposite is true. In other

Rice bag label

Rice bag label

words, data showed that by wrapping the just-milled rice in plastic to actually prevent it from re-absorbing more moisture, there was less cracking and breakage of the rice when they did wash and then soak it. Less breakage. Wow. Whodathunkit.

At first, just a few brewers had the courage to try it this way, but as of last year, Shin Nakano has apparently been conducting seminars to demonstrate to more and more brewers the merits of going against the grain, so to speak, pun most definitely intended.

Some of the brewers to whom I have spoken are still reticent; others have totally embraced this new-fangled method, including many of the young whippersnappers in the industry (read: its future). But all are at least taking the scientifically sound data seriously.

Is this a major change that will spin the sake-brewing world upside down on its north and south pole axis? Nah. Not at all. But it is still fascinating that after all these decades something new can be discovered that makes it easier to make great sake, and that has been anathema until very recently.

Sakaya Banryu. Ten thousand ways, indeed.

~~~~~~~~~~~~~~~~~~~~
Sake Professional Course in Florida, August 17-19

All you need to know about sake!Thanks to everyone’s support and the current popularity of sake, the Sake Professional Course in Las Vegas, June 1-3, is full. The next Sake Professional Course is scheduled for Miami Beach Florida, August 17-19, at the Shelborne Wyndham Grand Hotel, within which sits the South Beach Morimoto Restaurant. This is the first Sake Professional Course to be held in this part of the country and promises to be a particularly enjoyable running of the course.

More information is available here, and testimonials from graduates can be perused here as well. The three-day course wraps chokko_smallup with Sake Education Council supported testing for the Certified Sake Professional (CSP) certification. If you are interested in making a reservation, or if you have any questions not answered via the link above, by all means please feel free to contact me.

Following that, the next one is tentatively scheduled for the fall in the northeast part of the US. If you are interested, feel free to send me an email to that purport now; I will keep track of your interest!

Sake Buzzwords Worth Remembering

Wooden Koshiki on its side

As we all move gleefully toward the inevitable World Sake Domination era, there are a handful of words that it would behoove us all to remember. And in truth, it is not all that hard to learn a few words outside our native language; it can be fun, and people do it all the time for other beverages and areas of interest.

So here are a handful of words you will see popping up again and again in the ever-increasing coverage about sake. Let’s keep it fairly simple: three sets of three words: must knowshould know, and helps to know.

“Must know” words:

1. Kura: Sake is brewed in a kura. Sure, we could use the word brewery, but the sake brewing Drip Pressing Sake process is different enough from the beer brewing process to justify it’s own word. Winery and distillery certainly do not apply, and while factory may apply in some cases, the term in Japanese is kura. The word sakery is a silly abomination. Note that this word (kura) can have other meanings (albeit with different characters, such as storehouse), and when it is necessary to differentiate a sake kura from another type of kura, the word sake and kura are put together, at which time the e sound of sake becomes an a: sakagura. Kura and sakagura can be used interchangeably.

2. Toji: A master-brewer. Behind every good sake is a good toji. The history, cultural lore, and stories of toji and their guilds can fill books and long discussions (while sipping sake). More artists and craftsmen/craftswomen than technicians, toji meld experience and intuition to guide and coax koji, yeast and rice into subtle and complex manifestations. Really, the importance of having a good toji at the reigns cannot be over-emphasized.

Rice just before harvest

3. Seimai-buai (pronounced “say my boo eye”): The milling rate of rice, i.e. how much the rice has been milled before brewing. In general, the more the rice has been milled, the better the sake. Well… technically anyway. Preferences skew that assessment.

Note, the number is a bit counter-intuitive in that it expresses how much remains after milling, NOT how much was milled away. (It’s just the way the math works in the definition; no conspiracy here.) So a sake made with a rice that has a seimai buai of 45% means that the outer 55% was milled away before brewing, leaving the inner 45% behind. This is well worth remembering.

“Should know” words:

1. Kurabito: A brewer, one that works under a toji in a kura. The word literally means “person of the brewery.”

2. Koku: A traditional unit of sake equaling 180 liters. Why is this important? Because although Moto Making all kura will communicate with the government in liters and kiloliters, they speak to everyone else in koku. A very small kura, of which there are hundreds and hundreds, might make 700 to a thousand koku a year. I myself cannot assess things in kiloliters; when I look around a brewery, and count the number of kurabito, and ask how much they brew in a year, if the number comes back in kiloliters, I need to translate that into koku to get a feel for the numbers. Note, one koku equals exactly 100 of those large 1.8 liter bottles. Also, although it is the stuff of another article, originally a koku was a unit of rice used as payment and tax in Japan’s feudal days.

3. Nihonshu: the word “sake” in Japanese can refer to all alcoholic beverages as well as the rice-based brew we all know and love. When it is necessary to differentiate, the word nihonshu is used. As a bonus, the word “seishu” is the word used for sake in official legal definitions. So: sake = nihonshu = seishu.

“Helps to know” words:

1. Kuramoto: A nebulous term that can refer to either the company owning a kura, or the president of that company. Useful when talking about the people behind a particular kura, like their personality, philosophy of brewing, or their history.

2. Nihonshu-do: The specific gravity of a sake, also known as the SMV (Sake Meter Value) in English. Usually between -4 and +12, it vaguely indicates the sweetness or dryness of sake. Very vaguely. Like, really very vaguely. Just remember: Higher is dryer. It is very commonly seen on sake labels these days, either as Nihonshu-do or SMV.

3. Nama: Nama means raw, or unprocessed, or that nothing has been done to the thing in Sake Confidential Imagequestion. When dealing with sake, nama means unpasteurized. More formally, the term nama-zake means unpasteurized sake. Note, way over 99% of all sake has been pasteurized. Nama-zake is not better than pasteurized sake, just a bit different. Also, nama must be kept refrigerated or its chances of spoiling are high. Not guaranteed; just high. As such, very little namazake gets out of Japan, as it is hard to care for and ensure that no one along a distribution channel mishandles it.

And there you have it. Three sets of three Japanese words that help make the sake world unique, easier to understand, and more enjoyable. As sake becomes more popular and appreciated, it will need a self-supporting culture and presence surrounding it, and these few words will contribute to that.

Sake Professional Course – June 1 -3 – Las Vegas, Nevada

JG_SPC-3SPCThe next Sake Professional Course will take place Monday June 1 to Wednesday June 3, at the MGM Grand Hotel in Las Vegas, Nevada. It is, quite simply, the most thorough sake education available today. “No sake stone remains left unturned.” Learn more here .

– See more at: http://sake-world.com/wordpress/?p=433#sthash.eCvz4Xbf.dpuf

Books

sake-cover1-150x300Sake Confidential: A Beyond-the-Basics Guide to Understanding, Tasting, Selection, and Enjoyment

by John Gauntner
Published by Stone Bridge Press
List price $10.21
Paperback – 184 pages
June 2014
ISBN: 1611720141
Dimensions (inches): 8.9 x 4.4 x 0.6

With today’s sake drinkers increasingly informed and adventurous, now is the time for a truly expert guide to take you deeper into appreciation of this complex but delightful Japanese beverage, brewed from rice and enjoyed both warm or chilled.

And what better mentor than John Gauntner, the “Sake Guy” and the world’s leading non-Japanese sake educator and evangelist? Here in over two dozen no-holds-barred essays, John reveals “the truth about sake” from a connected insider’s perspective. No other book or website presents such a knowledgeable, practical, and concise yet complete guide to sake idiosyncrasies, misperceptions, and controversies.

Sake Confidential is the perfect FAQ for beginners, experts, and sommeliers. Indexed for easy reference with suggested brands and label photos. Includes:

  • Sake Secrets: junmai vs. non-junmai, namazake, aging, dry vs. sweet, ginjo, warm vs. chilled, nigori, water, yeast, rice, regionality
  • How the Industry Really Works: pricing, contests, distribution, glassware, milling, food pairing
  • The Brewer’s Art Revealed: koji-making, brewers’ guilds, grading

Buy at Amazon!

In association with Amazon


 

The Sake HandbookThe Sake Handbook 3rd edition

by John Gauntner
Published by Charles E. Tuttle
List price $10.95
Paperback – 254 pages
February 1998
ISBN: 0804821135
Dimensions (inches): 0.58 x 7.19 x 4.50

The Sake Handbook is a compact guidebook to Japan’s national beverage. It is the perfect introduction to the history, brewing, and merits of various types of sake. Just what is jizake, namazake or ginjoshu? The Sake Handbook answers these and many other questions about sake, and will help you find your way to some of Japan’s most memorable sake establishments.

  • Gives all the information you need to become a sake expert in a handy, portable format.
  • Offers a detailed explanation of the sake brewing process.
  • Reviews over one hundred brands, their labels included for easy identification.
  • Profiles over fifty Japanese izakaya, or pubstyle restaurants in Tokyo and environs that specialize in sake, including maps.
  • Lists specialty liquor shops throughout Japan, with addresses and phone numbers, where you can purchase hard-to-find sake brands. This comprehensive guide to sake includes an A-Z directory of Japanese and American sake with ratings and tasting notes for more than 130 sake varieties. Also included is a directory profiling major Japanese and American breweries, as well as a primer on sake terminology, an explanation of the sake brewing process, and a history of the role of sake in Japanese culture.

Best up to date book on sake available! As president of a premium sake brewery in Oregon, I can attest that John’s book is the best up to date book on sake available. If you are interested in knowing more about sake, then this is the current bible. -Book Review from Forest Grove, Oregon, March 29, 1998

Buy at Amazon!

In association with Amazon

Brewing Beginnings of Autumn

It all begins again…

Fall has fully entrenched itself, complete with its colors, cooler weather, and culinary delights. It is also the most significant time of the year for the sake world: the brewing season is about to begin.

fallleavesExcept for a few dozen brewing factories operated by the largest sake brewing companies, sake is brewed in the colder months, generally from the end of October to the beginning of April, give or take a few weeks each way. Sake fermentation takes place at lower temperatures, and as such cannot be sustained during other times of the year. Larger brewers have facilities that keep fermenting tanks cold all year round, and although the quality of sake brewed in such facilities can be just as high, breweries with these facilities constitute the exception and not the rule.

Historically, tor taxation and accounting purposes, the sake-brewing year began October 1st of each year. (Currently, it is actually July 1.) Although this has always been the most practical time to begin, the shogun made it official in 1798 by dictating that no sake brewing was permitted before the Autumn Equinox. Stipends to samurai and taxes were paid in rice, and sake was brewed with what was left. Hey, first things first.

Much has changed over the last several centuries, yet much has remained the same. There are a number of *then and now* comparisons that can be made.

JG_SPC-23One thing that has not changed much is the connection between sake brewing and Japan’s indigenous religion, Shinto. Almost every brewery in the country has a small Shinto shrine on the grounds, and often a larger one nearby the brewery. At the beginning of the brewing season, the brewers, owner and other employees will gather with a priest for a ceremony to pray for a successful and safe brewing season. This takes place at even the largest breweries, amidst gleaming, modern equipment.

Until a scant few years ago, kurabito (brewers) and toji (brewmasters) were almost exclusively farmers from the rice-growing countryside with no work in the winter. They would travel a fair distance from their homes and live in the brewery throughout the six month brewing season. This is an integral part of how the culture of the sake world developed.

image41370_thumbnailTo some degree, this is still the case today. Most brewing personnel are fairly advanced in age, and still make the trek each season to live away from home. But things are indeed rapidly changing. It has become painfully obvious to the industry that young blood is desperately needed. As such, most places now use some local people as brewers, normal folk that go home at night to their families and in a few instances even punch a time clock.

Most kura actually use a bit of a hybrid system, in which the oldest and most experienced brewers and the toji are experienced journeymen from the countryside living in the brewery, but the heirs apparent, the next generation of brewers, are young and local. It is a phase of transition to the future of sake.

Still, many young brewers find it difficult to relate to their older sempai, and quit under the pressure of the harsh, feudalistic treatment of old.

The presence of women in the brewery is another interesting then-and-now comparison. Until quite recently, the presence of women in the brewery was anathema. Bizarre beliefs (or excuses expressed as such) dictated that the mere presence of a female amidst the fermenting tanks would cause all kinds of problems, both technical and psychological.

While many older male brewers still have some resistance to women in the kura today, many breweries have women helping in the day to day brewing tasks. There are even a handful of toji that are women (23 as of last year).

P3090055Young or old, male or female, any day now the brewers will gather at their brewery and begin the arduous task of preparing for the season. The first couple of weeks involve nothing but cleaning. Sanitation is paramount, especially with the open fermentation methods of sake brewing. Everything will be scrubbed, cleaned and sanitized.

Soon after, the milling of rice will begin, followed soon thereafter by the first batches of sake. Brewing begins with lower grades of sake. As the weather becomes progressively colder, higher grades of sake will be brewed, with the ginjo-shu brewing period peaking in January and February.

The inside of today’s sake breweries also contain a mix of ancient and modern. Much of the equipment is modern, things like boilers, fermentation tanks, and even the occasional computer. But much remains as it was long ago.

Most brewery buildings themselves are old, classic studies in Japanese architecture. Many of the brewing tools remain rudimentary. There are plenty of bamboo poles and brushes, and other implements fashioned from traditional materials, as they have yet to be bested by modern counterparts.tobiniriYet, mixed in with these tools of old are modern gadgets, everything from temperature sensors and automatic mixers to full-on koji making machines and conveyor belt driven continuous rice steamers. Each kura draws their own line on how much automation to use.

Regardless, this time of the year holds great significance in the traditional sake-brewing world. And so, as the centuries-old traditional cycle begins again, let’s all hope for another safe and successful season.

                                                       酒 酒 酒

JG_SPC-18The next Sake Professional Course will take place in San Francisco on December 8 to 10. Learn more here.

Meanwhile, the next Sake Professional Course in Japan will take place January 26 to 30, 2015. Learn more here.

Feel free to email me with questions about either!

– See more at the Sake Professional Course!

Shochu and Awamori

What is Shochu?

Shochu is Japan’s other indigenous alcoholic beverage, but unlike sake, shochu is distilled. It is also made from one of several raw materials. The alcoholic content is usually 25%, although sometimes it can be as high as 42% or more.

The word “sake” in Japan can actually refer to all alcoholic beverages in general, although it most often refers to the wine-like rice brew so tightly associated with that word overseas. But in some parts of Japan, most notably the far western and southern regions, the word sake is understood to refer to a totally different alcoholic beverage, also indigenous to Japan, but distilled and not brewed: shochu.

Like almost all such beverages throughout the world, shochu developed as it did as an expression of region, especially climate, cuisine and available raw materials. Perhaps the factor most affecting the development of shochu is the weather. The island of Kyushu and the western part of the island of Honshu are significantly warmer than the rest of Japan.

Brewing sake calls for relatively lower temperatures, but shochu can be distilled in these warmer regions. Also, the higher alcohol content and drier feel is more appealing to many in milder climates.

Unlike many other beverages, shochu is made from one of several raw materials. These include sweet potato, and shochu made from these is called “imo-jochu.” Other materials commonly used include from rice, soba (buckwheat), and barley. There is even one island where there a few places that make shochu from brown sugar. It can also be made from more obscure things like chestnuts and other grains.

And, each of these raw materials gives a very, very distinct flavor and aroma profile to the final sake. These profiles run the gamut from smooth and light (rice) to peaty, earthy and strong (potato). Indeed, each of these raw materials lends a unique flavor in much the same way that the peat and barley of each region in Scotland determine the character of the final scotch whiskey.

There are, in fact, many parallels between shochu and scotch, regional distinction based on local ingredients being only one of them.

Another parallel to scotch can be found in the distillation methods. There are basically two main methods of distillation. The older method – it has been around since the 14th century or so – involves a single round of distillation only, and is made using only one raw material. Known as Otsu-rui (Type B – in an admittedly loose translation) or Honkaku (“the real thing”) shochu, this type will more often reflect the idiosyncrasies of the original raw material. In this sense, it can be likened to single malt scotches.

The second method is one in which the shochu is goes through several distillations, one right after another. It is often made with several of the commonly used raw materials. Known as Kou-rui (Type A, in the same admittedly loose translation) shochu, this method has only been around since 1911, although it only became a legal classification in 1949. With a bit of a stretch, this kind of shochu is similar to much blended scotch. In other words, it is much smoother, ideal for mixing in cocktails, and with much less … well, character.

Beyond these variables, the type of koji mold (used to create sugar from the starch of the raw materials during the fermentation step that necessarily takes place before distillation) can be one of three, (yellow koji, as is used with sake, white koji and black koji) and the distillation itself can take place at either atmospheric pressure or at a forced lower pressure. These parameters too naturally affect the style of the final product.

Kou-rui shochu, of which much more is produced by far, is quite versatile. As it is lighter and cleaner, it lends itself well to use in mixed drinks. Perhaps its most ubiquitous manifestation is the popular “chu-hi,” a shochu hi-ball made using a plethora of different fruit flavors and sold in single-serving cans or mixed fresh at bars and pubs. (Since it is supposedly cleaner by virtue of having been repeatedly distilled, it is said by some to give less of a hangover, although there is no evidence to truly back this up.)

Otsu-rui shochu, the “real thing” honkaku-shochu, on the other hand, has a more artisan, hand crafted appeal associated with it. The nature of the raw material can really come through, and be it soba, rice, barley, or chestnuts, each has its fans and foes. This is especially true when it has been distilled at atmospheric pressure, not forced lower pressure.

Perhaps the most interesting – and illustrious – of all shochu are those made from the sweet potatoes of Kagoshima Prefecture: imo-jochu. While the flavors can be heavier and more earthy than shochu made from other starches, Kagoshima imo-jochu offers complexity and fullness of flavor that makes it quite enjoyable to many a connoisseur.

Honkaku “the real thing” shochu is usually enjoyed straight, on the rocks, or with a splash of water. Another way to enjoy either type of shochu is known as “oyu-wari,” which is simply mixing it with a bit of hot water. This both backs the alcohol off a bit, releases flavor and aroma, and warms the body to the very core. Unbeatable in winter, for sure. From experience, I can guarantee it will warm you from the core outward.

Shochu overall is enjoying massive popularity these days in Japan. Over the last couple of years, both beer and sake consumption have continued to drop, where as shochu has actually increased.

While shochu has its roots in either China or Korea, probably having come across during trading, the traditional home of shochu in Japan is Kagoshima, on the island of Kyushu. In fact, the first usage of the term shochu appeared in graffiti written by a carpenter dated 1559 in a shrine in the city of Oguchi in Kagoshima.

Kagoshima is rightfully proud of their shochu heritage. It is the only prefecture in Japan that brews absolutely no sake, but only produces shochu. If you ask for sake down there, expect and enjoy the local sweet-potato distillate.

The difference between soju and shochu

Korea also makes shochu, although it is called soju in Korean. And, Korean producers got to the US with it first. As such, in US legalese, the product is known as shochu. As far as I know, all Japanese shochu will be legally referred to as soju in the US. It is, in essence, the same thing. Judge it on its flavor, not its label.

What is Awamori?

Awamori is an alcoholic beverage indigenous to and unique to Okinawa. made from rice, however, it is distilled from rice, not brewed. The traditions and methods of Awamori originally came in from Thailand (although with influences from the south, from Indonesia and Taiwan, and from the north, from China and Korea it is said), and awamori was actually the very first distilled beverage in what is now Japan.

Awamori is made only in Japan’s southern most prefecture, the tropical island group of Okinawa. Currently, there are but 47 makers of this unique, earthy beverage, although awamori is enjoying a boom right now, and business is brisk. Due to the influence of the US presence from WWII until 1972, for decades the drink of choice in Okinawa was scotch or whiskey. Now, however, this erstwhile gift to the Shogun of Japan has resumed its rightful place as a very popular sipping beverage in its own land.

There are quite a few ways in which awamori is unique. The pre-distillation ferment is made in such away that there is plenty of citric acid created, which allows awamori to be made all year round in this hot climat. It is distilled once, and afterwards the alcohol content is lowered with water to about 25 to 30 percent, although some awamori is found at 43 percent alcohol.

There are several theories on the origins of the word awamori itself. “Awa” means foam and “mori” can mean to rise up. One theory then is that the foam would rise in great swaths during per-distillation fermentation. Another is that long ago the level of alcohol was measured by pouring the awamori from a height of an outstretched arm into a small cup, and measuring how much foam rose in the cup. Yet a third, less romantic, states that this name was forced upon the Ryukyu distillers by the Satsuma clan of Kagoshima to be sure that it would not be confused with their beloved shochu.

Etymological considerations aside, as mentioned above, awamori is a beverage distilled from rice. It differs from sake, mainland Japan’s indigenous drink, in that sake is brewed, not distilled. Also, sake is made with short-grain Japonica rice, whereas awamori is made using long-grain indica rice that is imported from Thailand (even today). It differs from shochu, Japan’s other distilled beverage, (although much shochu is made from materials other than rice) in several ways, including process variations, as well as the type of koji mold (used for saccharification) and yeast.

A word worth remembering when shopping for awamori is “kusu.” Kusu is aged awamori. It is written with the same characters as the Japanese word koshu, which refers to aged sake, the pronunciation is unique to Awamori and Okinawa.

Awamori was meant to be aged, and aged for a long time. Like many beverages distilled from grains, aging mellows the flavor and rounds out the edges. While awamori aged ten years can be wonderful, it becomes even more enjoyable at 20 or 25 years. (One of the challenges to the awamori industry is how to remain financially viable while they wait on the returns of their long-term investment.)

But the traditional method of aging awamori, known as “shitsugi,” is very curious and does not boast a high degree of repeatability. To explain it, we need to bear in mind that hundreds of years ago, when the Ryukyu kingdom was in its heyday, folks would have several lidded urns of awamori lined up outside the house. The urn containing the oldest awamori was closest to the door, with each urn having successively younger product inside.

When a drink was ladled out from the first urn, the amount taken was then replaced with awamori from the second urn. This in turn was refilled from the third urn and so on. Freshly distilled stuff was placed into the last urn when ready. This led to each urn having inside of it an indeterminable blend of awamori of different degrees of aging. So although kusu refers to aged awamori, traditionally it was not really possible to be any more precise than that.

Modern times, laws, and consumer guidelines call for a bit more accuracy, and currently for a bottle of awamori to have kusu on the label, at least 51% of the contents must have been aged at least three years. While this allows for the traditional shitsugi method of aging, it still means that 49% of it could be freshly distilled stuff. So, while it may be a bit harder to find and a tad more expensive, it is worth it to search for 100% kusu of ten years or more. It will be clearly written as such on the bottle, i.e. “100% aged 10 years,” or something to that effect. Having said that, it is very difficult to find something like a bottle of kusu of which 100% has been aged 25 years.

When the Ryukyu kingdom was in its prime, the best kusu was served at only the most special of occasions. It was presented in very small thimble-sized cups, called “saka-jiki ,” holding perhaps a tablespoon, that are dwarfed by the average “o-chokko” sake cup. These ae still used today in some situations. It was said that while wealthy people might entrust their money to others, they would always keep the keys to their awamori cellar with them.


SAKE CONFIDENTAL 

Interested in learning more about sake?

Check out my book “Sake Confidential” on Amazon.

Sake Confidential is the perfect FAQ for beginners, experts, and sommeliers.

Indexed for easy reference with suggested brands and label photos. Includes:

  • Sake Secrets: junmai vs. non-junmai, namazake, aging, dry vs. sweet, ginjo, warm vs. chilled, nigori, water, yeast, rice, regionality
  • How the Industry Really Works: pricing, contests, distribution, glassware, milling, food pairing
  • The Brewer’s Art Revealed: koji-making, brewers’ guilds, grading

 


SAKE INDUSTRY NEWS

If you are interested in staying up to date with what is happening within the Sake Industry and also information on more advanced Sake topics then Sake Industry News is just for you!

Sake Industry News is a paid subscription newsletter that is sent on the first and 15th of each month. Get news from the sake industry in Japan – including trends, business news, changes and developments, and technical information on sake types and production methods that are well beyond the basics – sent right to your inbox. Subscribe here today! 

Each issue will consist of four or five short stories culled from public news sources about the sake industry in Japan, as well as one or more slightly longer stories and observations by myself on trends, new developments, or changes within the sake industry in Japan.

 

Sake Temperature: Hot or Cold?

Sake and Temperature

Tokkuri, Guinomi, photo courtesy Robert YellinAt what temperature should you enjoy sake?

As with all things sake-related, there is a long answer and short answer.

Short Answer

Most good sake should be enjoyed slightly chilled. Cheaper sake is served warm.

Long Answer

Indeed, sake was traditionally served warmed. This was related to the fact that sake was, until about 30 or 40 years ago, much, much rougher, fuller, sweeter and woodier than it is now. Warming suited it much better back then.

Wooden (cedar) tanks were used for brewing for centuries, slowly being phased out in the early part of the 20th century. Also, before glass bottles, for centuries sake was then stored in wooden casks (also cedar). As such, they took on a tremendously woody flavor and aroma. While this might have been enjoyable, today’s fine fragrances and subtle flavors would be bludgeoned out of existence by such wood (although you can still enjoy such sake today; it is called “taru-zake”).

But in the end, one big reason sake was warmed in the old days was that it was woodier and rougher, and warming masked a lot of the less-than-refined aspects.

However, about 30 to 40 years ago, things began to change in the sake-brewing world. Brewing technology and the availability of new strains of sake rice (and the equipment to properly handle it) and new pure yeast strains led to sake with bold and lively taste and fragrance profiles. Much more delicate and fragile sake also came about, with fruit and flowery essences all of a sudden becoming part of the equation. Sake like this would be effectively neutered of the very qualities it was brewed to exude, if heated. Today, sake is brewed in stainless steel, ceramic-lined tanks, and stored in bottles. Rice milling technology is immeasurably better than it was even just 30 or 40 years ago. Most premium sake today is delicate, fragrant, and elegant. To heat such sake would be to destroy precisely the flavors and fragrances the brewer worked so hard to have you enjoy!

So: Most good sake should be enjoyed slightly chilled. How chilled? The short answer: like white wine or even a little warmer. Much sake peaks in flavor just below room temperature. The long answer: like wine and any other premium beverage, each sake will be different at even slightly different temperatures. Every sake will appeal to some people at one temperature, and other people at another temperature. What appeals to you most is the best temperature for that sake, for you, on that day.

Sake should never be served too cold

When sake is over-chilled you cannot taste anything. Sure, flaws would be covered up, but so would more refined aspects of the sake, as nothing is discernible. If someone tells you to enjoy sake ice cold, it is because they know their sake is inferior. To propagate such an untruth is unethical and unfair to brewers of fine sake.

But wait! It is not all that simple!

The long answer continues. The truth is, there is plenty of good sake, premium ginjo and sometimes daiginjo even, that goes quite well when gently warmed. (But never too hot!) Plenty indeed. It is too easy, in this era of chilled premium ginjo sake, to overlook how fine warm sake can be, especially in the winter.

So, how do you know whether to warm a sake or to serve it chilled? How can you tell – from the label or otherwise – if a sake will be good when warmed, or better chilled? Fortunately or unfortunately, it is purely a matter of personal preference.

Many sakagura (sake breweries) will tell you that a particular sake of theirs is especially tasty when warmed. Some list that information right on the label. Also, tasting a wide variety of sake at a wide variety of temperatures will soon make it clear which flavor profiles appeal to you at warm temperatures and which do not. So, not surprisingly, the more you taste, the more you will know. Recommendations of friends, restaurateurs, or shopkeepers can also can be useful in knowing which temperatures to serve a sake. But in the end, you have to just taste a lot and figure it out for yourself.


SAKE CONFIDENTAL 

Interested in learning more about sake?

Check out my book “Sake Confidential” on Amazon.

Sake Confidential is the perfect FAQ for beginners, experts, and sommeliers.

Indexed for easy reference with suggested brands and label photos. Includes:

  • Sake Secrets: junmai vs. non-junmai, namazake, aging, dry vs. sweet, ginjo, warm vs. chilled, nigori, water, yeast, rice, regionality
  • How the Industry Really Works: pricing, contests, distribution, glassware, milling, food pairing
  • The Brewer’s Art Revealed: koji-making, brewers’ guilds, grading

 


SAKE INDUSTRY NEWS

If you are interested in staying up to date with what is happening within the Sake Industry and also information on more advanced Sake topics then Sake Industry News is just for you!

Sake Industry News is a paid subscription newsletter that is sent on the first and 15th of each month. Get news from the sake industry in Japan – including trends, business news, changes and developments, and technical information on sake types and production methods that are well beyond the basics – sent right to your inbox. Subscribe here today! 

Each issue will consist of four or five short stories culled from public news sources about the sake industry in Japan, as well as one or more slightly longer stories and observations by myself on trends, new developments, or changes within the sake industry in Japan.

 

 

The people

Kuramoto, Toji and Kurabito

Men at Work at Rihaku Brewery

Men at Work at Rihaku Brewery

Sake is produced by the kuramoto (brewery owner), the toji (head sake brewer), and the kurabito (brewery workers). In economic terms, creating the product calls for land, finances and raw materials. The kuramoto is responsible for procuring these, while the toji is responsible for the actual brewing and the hiring and management of the kurabito. Moreover, since sake is brewed only in the winter, the toji and kurabito are essentially “contract” workers.

The Toji System

The toji, or head brewer, is generally associated with one ryuha, or “school” of brewing. These toji ryuha are tied closely to various regions throughout Japan, and there are perhaps 25 schools of toji in existence now. Each school has its own style, to be sure, and that style is evident in the sake they brew, but the differences between various schools of toji is not what it was long ago. Long ago, it was all quite secretive, and the methods employed and refined by one group were never disclosed to other groups. But, over the past several decades, toji and brewers from all over the country readily share information in their shared desire to make better sake.

Chiynosono men workingIn part, the toji system came about with a little help from the government. In 1798 the Shogunate formalized an economic system based on rice. In order to establish tight control, the government decreed that no sake brewing was permitted before the Autumn Equinox. Although not much could be done in the warmer seasons anyway, sake brewers now had to go into the boonies to get the farmers who found themselves with too much free time in the winter.

Toji for the most part are, in the off-season, farmers and fishermen. During the spring, summer and fall, they grow rice or work on fishing boats in their home regions. When the fall harvest is over, or the fishing season ends, there is no longer any work in their villages. This is the season when they head off to sake breweries to work. In Japanese, this traveling for seasonal employment is called “dekasegi.”

Chiyonosono men at workThe various toji schools are usually centered in the snowy regions of Japan, like the northern Tohoku region and Hokuriku region. Although the dekasegi system of travelling far from home for seasonal work was never limited to the sake brewing industry, the pay and status of sake laborers was always relatively higher than other seasonal labor jobs. In general, the competition for jobs in the sake industry has thus been more intense than in other industries employing dekasegi laborers. For more on toji schools, click here.

Learning the Trade

Doi fermentation tank

Doi fermentation tank

A toji basically learns his skill through on-the-job training. There are no texts, and the only way to learn is by watching. In the old days, no one taught anyone else by direct instruction; one was expected to watch and learn. This allowed one to develop a very deeply embedded and strong sense about what to do in each situation. As a result, if you gathered together 100 toji, you would likely find 100 different brewing styles. Indeed, the Japanese saying Sakaya Banryu was coined to express this wide divergence in toji styles.

In modern times, however, this system of learning only by watching has changed somewhat. Today, the government and toji unions encourage those wanting to become toji to formally study fermentation and chemistry.

A Typical Toji Work Day

What precisely does a toji do? Let’s look at a typical day during the high season of sake brewing. The toji, along with the other brewing craftsmen (kurabito), gets up about five in the morning. The first thing to do is to check on the state of the koji. Koji development is an extremely important step in the brewing process, in which the starch in the rice is converted into sugars. Koji is created by propagating koji mold spores (called aspergillus oryzae in English) onto rice. To do this properly, the koji must be mixed regularly and have its temperature checked constantly. This is the first order of business in the early morning.

Koji workersNext, toji check the status of the various tanks of fermenting sake mash. This mash, called moromi in Japanese, is a mixture of koji, rice, water, and yeast. The mash must undergo fermentation to yield alcohol, and the typical fermentation period lasts two to three weeks. However, premium ginjo-shu sake takes longer (usually one month) to ferment.

During the fermentation period, the toji will check daily the status of each moromi tank. This often means making a chemical analysis of the moromi to determine if various compounds are sufficiently present. But the toji does not rely purely on chemical analysis. He relies on his experience and Koji workerseyes to judge the condition of the mash. He looks at the foam on the surface of the moromi, how much carbon dioxide is emanating from it, the amount and appearance of the foam, and even the sound of the foam as it churns and bubbles pop. The toji call this “talking to the moromi.” It ‘s like judging a baby’s health by listening to the baby’s crying. Then, based on this information, adjustments are made.

For example, if the yeast is particularly active and the fermentation is proceeding too quickly, he may cool the tank down a bit to slow the progress of the fermenting moromi. Just how many degrees it needs to be chilled would be a decision based on the toji’s experience. Before there were any major technological developments, sake was brewed exclusively by these kinds of methods, but even today in the age of chemical analysis and modern technology, these skills are just as important as the analysis and modern equipment.

Men at workAfter checking on the moromi and koji, the toji eat breakfast. Following that, preparations are made for the sake that will be brewed that day. This includes washing rice, steaming large amounts of rice, cooling the rice after steaming, adding it to the correct fermenting tanks, and making koji.

There are usually several types of sake being brewed at any one time, each calling for different types of sake rice. Toji must be very careful to keep their rices separate. Also, sake that has completed its fermentation period and is ready will be pressed to separate the clear sake from the remaining rice solids to give what is called genshu, or pure undiluted sake. This process can take all day and last into the evening.

After dinner, they take a break prior to the late-evening check and mixing of the koji. They go to sleep about ten o’clock, with the same work awaiting them the next morning.

Today, scientific theories and systematic testing provide viable explanations for the fermentation process, and the toji craft has lost some of its “magic and mystery.” Yet, we must still admire the toji, for they are dealing daily with a fermentation process that involves microorganisms too small to be seen by the naked eye. Some of these microscopic organisms are floating around in the air, and although some are beneficial to sake production, others are detrimental. Just how to balance the effects of these organisms is something the toji does not with his eyes, but based on his experience, his sense, and his intuition. And in the end a great toji creates a great work of art that science alone could never achieve through automation. Making sake is indeed deep and complicated work. It may seem that a toji’s work is one of simple repetition, but each day he works with nature, not against it, to seemingly control organisms he cannot see, based on what could be called “the eyes of his heart.”

Decline in Number of Toji

Along with a general decline in the number of sake breweries in Japan, the number of toji as well is declining owing to advanced age, the lack of successors, and the utilization of mass-production techniques. The average toji age is 65. Successors are hard to find, as more and more Japanese youth prefer the excitement and opportunites of the big cities to life in small farming and fishing villages. The toji take pride in their work, but they also know it is hard work on a seasonal basis and thus in general they refrain from forcing their children to follow in their footsteps.The number of toji is expected to decline rapidly in the years ahead, but some kuramoto are working to remedy this situation. Some are moving away from “contracted” seasonal labor and offering more permanent employment opportunities. Others are attempting to automate certain operations, like bottle transport, which do not require a “handmade” touch. Some are introducing computers and new technologies to “simulate” — via fuzzy logic — the experience and intuition of the toji. Although many smaller brewers are experimenting with ways to combine automation technologies with centuries-old hand-made brewing techniques, their objectives remain quite different from the large-scale mass producers of sake. The objective of the small brewer is not to produce greater volume, but rather to continue producing unique “hand-made” sake with technologies and employment practices that ensure its future survival.

Famous Toji Schools

There are about 25 toji ryuha throughout Japan. The largest three are by far Nanbu toji from Iwate, Echigo toji from Niigata, and Tajima toji from Hyogo. Their names come from the old geographical names for their respective regions. As might be expected, Nanbu toji were centered around Tohoku, Echigo toji near Niigata and Kanto, and Tajima toji in Nada and Fushimi. Other examples include Akitsu toji from Hiroshima, Yamanouchi toji from Akita, and Tanba toji, also from Hyogo.

Although consumer demand has often come to dictate style more than in the past, some semblance of regional distinction remains. Sake made by Echigo toji is quite often “tanrei karakuchi,” or dry and clean. The soft and mellow sake of Nada and Kyoto is indicative of that made by Tajima toji, and Nanbu toji sake is generally simple, straightforward, but well pronounced; a personal favorite as far as styles go. Others recommendable for their distinction and memorability include the sake of Hiroshima’s Akitsu toji, and that of the Izumo toji of Shimane, albeit a bit harder to find.

As the number of kura (sake breweries) has drastically declined, naturally so has the number of toji in most ryuha. The number of Echigo toji has dropped to one-third what it was at the beginning of the Showa era, and the number of Tajima toji, the largest at the beginning of the Showa era, has dropped to one-tenth the number of members. Only the Nanbu toji have retained strength in the ranks, having maintained the same number of members for the past 40 years or so. This may be due to the training and strict qualifications testing provided. Amongst prize-winning sake, the Nanbu toji names are appearing with increasing frequency.

With the convenience of modern transportation systems, the toji are venturing farther and farther from home. They very often travel together with the same crew of kurabito (workers). For example, Nanbu toji and their merry bands can be found as far south as Kansai. They have come to naturally fill the voids left by the decreasing number of Echigo toji.

As interest increases in the factors that go into brewing good sake, the name of the toji, and where he or she is from, is often listed on the label. Paying attention to toji helps develop a sense for the particular styles and distinctions of the various regions.

The water

Suwa water fallsSake is, at first glance, a simple creation. The main ingredients are water, rice, koji, and yeast. Pristine and uncomplicated. But things get a bit more involved just beneath the surface. Water is an appropriate analogy of the apparently simple yet inherently complex nature of sake brewing.

The popularity of bottled and spring water over the last few years attests to the difficulty of maintaining a pure water supply. A quick discerning sniff of the ordinary tap water of many cities can crinkle the nose of even the most insensitive of dullards, especially when compared with fresh spring or well water.Imagine if the delicate flavor components of sake were to be made to compete with that onslaught.

The Role of Water

Sake in its completed form is about 80% pure water. Before it arrives at that final manifestation, however, it is exposed to oceanic amounts of water in each step of the brewing process.The rice is washed, rinsed, and soaked before it ever gets close to the steaming process. Water is then added to the fermenting moromi in the tanks at each of the (typically) three “shikomi,” or additions of rice, water and koji. Finally, a little water is almost always added at the end to bring the alcohol down from the naturally occurring twenty percent or so to around sixteen percent.

All together, the amount of water that goes into a bottle of sake adds up to be more than 30 times the weight of the rice used. It deserves a bit of attention.

Sake Watering Holes

Water and Earl Most of the traditional sake brewing locations, like Nada (Kobe), Fushimi (Kyoto), Saijo (Hiroshima) and Aizu-Wakamatsu (Fukushima) came into existence partly due to the abundant supply of good water in the region. Chemical analysis was not exactly in its heyday in the 1700′s, but the final product told the story, and everyone rushed to set up shop where success had been proven.

The most famous example of this is the water that rushes down from Mt. Rokko in Hyogo Prefecture into Nishinomiya and Nada. Known as “Miyamizu,” sake made using this water was immensely popular among the elite. This led to the region having more breweries and producing more sake than any other place in Japan, a statistic which still holds true today.

Eventually science caught up to intuition and experience and found ways to determine what exactly makes “good water” for sake brewing, as well as what does not. The results of extensive research by sake-brewing research centers, which exist in almost every prefecture, have now become common knowledge to brewers.

What’s Good, What’s Bad

There are a number of elements whose presence is indispensable, without which certain steps of the brewing process will not proceed smoothly. There are also several things that are only detrimental, and either impede the process or adversely effect the sake in other ways.

The Bad Guys

The baddest hombre of the bunch is iron. Iron will darken the color of sake and adversely affect its taste and fragrance. This happens because it chemically attaches to the center of a normally colorless compound attached to an amino acid produced while the koji mold is being made. Also, as sake ages, the residual sugars react with amino acids present to change the flavor and smell, and the presence of iron hastens this reaction.

Manganese plays a different but equally despicable role. When sake is exposed to light, in particular ultraviolet light, manganese promotes a chemical reaction that will discolor and de-luster the appearance of a sake. In direct sunlight, this change can be seen in less than three hours. Although there are others, these are the main two culprits in water that would negate candidacy for sake brewing.

The Good Guys

Then there are the good guys; elements and compounds whose presence we cannot do without. In particular, potassium, magnesium and phosphoric acid are necessary to aid the propagation of the yeast in the “shubo” (yeast starter), as well as in the proper development of good “koji”. If these are not present in sufficient amounts the yeast cells will not multiply as well or as quickly, throwing off the timing off of the entire fermentation so that it can not be properly controlled.

One of the problems here is that potassium is water soluble, and can be washed away during the rice washing and soaking processes if the kurabito (or brewery workers) are not careful. A similar hassle exists with phosphoric acid, as it is generally attached to fat and protein molecules. It must be removed from these, and the bonds are broken by enzymes donated by the kind koji, thereby freeing it up to be used by the yeast. This shows how tightly the various aspects of the brewing process are intertwined.

To sum up, potassium, magnesium, and phosphoric acid help vigorous yeast propagation and also assist in koji development. Iron and manganese, on the other
hand, adversely affect the flavor, aroma, and color of a sake in a relatively short amount of time.

Where Do Brewers Get Their Water?

Leaving the chemical chicanery behind, where do kura get their water? More of it comes from wells than any other source. The stable temperature of deep well water gives it consistency,although the individual qualities of a well vary with depth and the land.

Rivers flowing from the mountains as well as lakes and other bodies of water are also used, but the less-than-positive changes in the environment over the last century or so have rendered many of these useless. Which is not to say this practice is completely obsolete. Many kura brag about their region’s “meisui” (famous water), insisting that it is one of the secrets of their fine brew.

Naturally, water can be chemically altered and synthetically produced to specifications, so many kura take that route. Still others use local tap water, and filter it or alter it as is necessary to fit their needs.

As a general classification, water for brewing is often referred to as “kosui” (hard water)or “nansui” (soft water), with several monikers that reside somewhere between those two extremes. Although both kinds of water have the potential to make wonderful sake,the brewing methods are subtly different for each. The famous Miyamizu of Kobe is kosui, whereas nearby Fushimi water in Kyoto is nansui. Both Hiroshima and Fukushima have, in general, soft water.

Among sake brewers, water is more often referred to as “tsuyoi mizu” (strong water)and “yowai mizu” (weak water). This refers to how well the water promotes fermentation.And just because the water is “weak” does not by any stretch mean it is not suitable for brewing; it just indicates that the timing of certain steps will be different. Although the correlation is not completely direct, hard water is generally strong water.

Lately, in the barrage of information that has come to appear on sake labels, the type of water used in brewing is sometimes listed.

Sake brewing process

Five crucial elements are involved in brewing sake — water, rice, technical skill, yeast, and land / weather. More than anything else, sake is a result of a brewing process that uses rice and lots of water.

In fact, water comprises as much as 80% of the final product, so fine water and fine rice are natural prerequisites if one hopes to brew great sake. But beyond that, the technical skill needed to pull this all off lies with the toji (head brewers), the type of yeast they use, and the limitations entailed by local land and weather conditions. Please visit the links shown above for a detailed review of the crucial ingredients.

Quick overview

Rice is washed and steam-cooked. This is then mixed with yeast and koji (rice cultivated with a mold known technically as aspergillus oryzae). The whole mix is then allowed to ferment, with more rice, koji, and water added in three batches over four days. This fermentation, which occurs in a large tank, is called shikomi. The quality of the rice, the degree to which the koji mold has propagated, temperature variations, and other factors are different for each shikomi. This mash is allowed to sit from 18 to 32 days, after which it is pressed, filtered and blended. This would be enough to get you through most conversations. But let us look at the main steps and processes a bit more closely.

Rice Milling

Imada yamadanishiki 70/35Note the white opaque starch packet in the center of many of the grains.

After proper sake rice (in the case of premium sake, anyway) has been secured, it is milled, or polished, to prepare it for brewing good sake. This is not as simple as it might sound, since it must be done gently so as to not generate too much heat (which adversely affects water absorption) or not crack the rice kernels (which is not good for the fermentation process). In the photo on left, the rice in top left corner is unmilled, the rice next to it has only 70% of kernel remaining, while the rice at bottom has been milled so only 35% remains. The photo at top right (with red background) shows rice ground to 50%. The amount of milling greatly influences the taste. For more on this topic, please visit Types of Sake page.

Washing and Soaking

Making sakeNext, the white powder (called nuka) left on the rice after polishing is washed away, as this makes a significant difference in the final quality of the steamed rice. (It also affects the flavor of table rice; try washing your rice very thoroughly and notice the difference in consistency and flavor.) Following that, it is soaked to attain a certain water content deemed optimum for steaming that particular rice. The degree to which the rice has been milled in the previous step determines what its pre-steaming water content should be. The more a rice has been polished, the faster it absorbs water and the shorter the soaking time. Often it is done for as little as a stopwatch-measured minute, sometimes it is done overnight.

Steaming

Next the rice is steamed. Note this is different from the way table rice is prepared. It is not mixed with water Kuji steaming riceand brought to a boil; rather, steam is brought up through the bottom of the steaming vat (traditionally called a koshiki) to work its way through the rice. This gives a firmer consistency and slightly harder outside surface and softer center. Generally, a batch of steamed rice is divided up, with some going to have koji mold sprinkled over it, and some going directly to the fermentation vat. (Photo at left: rice steaming in koshiki, or vat).

Koji Making (Seigiku)

Rice mold (photo by Kenji Nachi)This is the heart of the entire brewing process, really, and could have several chapters, if not books, written about it. Summarizing, k(LEFT) Koji being cultivated in small trays (Right) A grain of rice cultavated with koji mold (photos by Kenji Nachi)oji mold in the form of a dark, fine powder is sprinkled on steamed rice that has been cooled. It is then taken to a special room within which a higher than average humidity and temperature are maintained. Over the next 36 to 45 hours, the developing koji is checked, mixed and re-arranged constantly. The final product looks like rice grains with a slight frosting on them, and smells faintly of sweet chestnuts. Koji is used at least four times throughout the process, and is always made fresh and used immediately. Therefore, any one batch goes through the “heart of the process” at least four times. (Photo: Koji being cultivated in small trays, and a grain of rice cultavated with koji mold).

The yeast starter (shubo or moto)

Making ricePhoto at right: the moto, or shubo yeast starter, foaming away.

The moto, or shubo yeast starter, foaming away (Photo by Kenji Nachi)A yeast starter, or seed mash of sorts, is first created. This is done by mixing finished koji and plain steamed white rice from the above two steps, water and a concentration of pure yeast cells. Over the next two weeks, (typically) a concentration of yeast cells that can reach 100 million cells in one teaspoon is developed.

The Mash (Moromi)

After being moved to a larger tank, more rice, more koji and more water are added in three successive stages over four days, roughly doubling the size of the batch each time. This is the main mash, and as it ferments over the next 18 to 32 days, its temperature and other factors are measured and adjusted to create precisely the flavor profile being sought.

Pressing (joso)

Rice bagsWhen everything is just right (no easy decision!), the sake is pressed. Through one of several methods, the white lees (called kasu) and unfermented solids are pressed away, and the clear sake runs off. This is most often done by machine, although the older methods involving putting the moromi in canvas bags and squeezing the fresh sake out, or letting the sake drip out of the bags, are still used. (Photo at right: bags of moromi from which sake is being drip-pressed. Below Photo: a fune, used for pressing sake out of bags of moromi).

Filtration (roka)

After sitting for a few days to let more solids settle out, the sake is usually charcoal filtered to adjust flavor and color. This is done to different degrees at different breweries, and is goes a long way in dictating the style.

Pasteurization

Rice bagging itMost sake is then pasteurized once. This is done by heating it quickly by passing it through a pipe immersed in hot water. This process kills off bacteria and deactivates enzymes that would likely adverse flavor and color later on. Sake that is not pasteurized is called namazake, and maintains a certain freshness of flavor, although it must be kept refrigerated to protect it.

Aging

Finally, most sake is left to age about six months, rounding out the flavor, before shipping. Before shipping it is mixed with a bit of pure water to bring the near 20 percent alcohol down to 16 percent or so, and blended to ensure consistency. Also, it is usually pasteurized a second time at this stage. It is somewhat unfair to the sake-brewing craft and industry to reduce sake brewing down to the short explanation above, but excessive detail would soon go beyond the scope of this book. The basics are as explained here.

Changes Over the Years

Over the centuries, naturally there were many adjustments and changes to the sake brewing process. These arose to either make better sake, or to make sake more economically. Sometimes, advances in the economic forum also lead to improved sake quality.

One of the most important advances was the improvement in rice-polishing equipment. Originally, rice was stomped on in a vat to remove the husks. Later, water wheels and grinding stones were used. Today, there are great computer-controlled machines that will polish off the specified percentage of the outside of the grains, and do it in a specified amount of time (with longer being better). This minimizes damage from friction heat and cracked grains.

Another major advance was the use of ceramic-lined or stainless steel tanks, now the standard, over cedar tanks, which were used for hundreds of years. This has drastically improved the quality and purity of sake since the beginning of this century.

Then there is the pressing stage. Until the early 1900s, all sake was pressed by pouring the moromi into canvas bags which were then put into a large wooden box called a fune. The lid was then cranked down into the box, squeezing out the sake. Now, almost all sake is pressed with a huge, accordion-like machine that squeezes the moromi between balloon-like inflating panels, making disposal of the lees (called kasu) simple.

Almost all breweries will still press some of their best sake in the old way, using a fune. It does indeed make subtly noticeably better sake. But the accordion-like machine (called an Assaku-ki) is so much more efficient, and the fune so labor intensive, that the tradeoffs are only worth it for top-grade sake.

Most controversially, however, is the koji making equipment. It is truly amazing how the slightest differences in koji can affect the flavor of the final product. Traditionally, koji is all made by hand in wood-paneled rooms kept warm and humid. As this is such a labor-intensive step, many changes have come about, and a lot of them are rejected later. (It is interesting to note that almost all super premium sake like daiginjo is made using hand-made koji.)

There are now large machines that will perform part or all of the koji making process, doing the work of several individuals. There are countless manifestations of these, all attempting to imitate the skill and intuition of the human masters. Other changes include stainless steel instead of wood walls. The risk of the development of unwanted mold is reduced, but humidity is affected. In the end, there are countless arguments for and against these changes. Subtle changes in daily temperature and rice quality may not always be picked up by machines but, for example, sanitation can be greatly improved. Naturally, technological progress to some degree is necessary for the industry to survive.


SAKE CONFIDENTAL 

Interested in learning more about sake?

Check out my book “Sake Confidential” on Amazon.

Sake Confidential is the perfect FAQ for beginners, experts, and sommeliers.

Indexed for easy reference with suggested brands and label photos. Includes:

  • Sake Secrets: junmai vs. non-junmai, namazake, aging, dry vs. sweet, ginjo, warm vs. chilled, nigori, water, yeast, rice, regionality
  • How the Industry Really Works: pricing, contests, distribution, glassware, milling, food pairing
  • The Brewer’s Art Revealed: koji-making, brewers’ guilds, grading

 


SAKE INDUSTRY NEWS

If you are interested in staying up to date with what is happening within the Sake Industry and also information on more advanced Sake topics then Sake Industry News is just for you!

Sake Industry News is a paid subscription newsletter that is sent on the first and 15th of each month. Get news from the sake industry in Japan – including trends, business news, changes and developments, and technical information on sake types and production methods that are well beyond the basics – sent right to your inbox. Subscribe here today! 

Each issue will consist of four or five short stories culled from public news sources about the sake industry in Japan, as well as one or more slightly longer stories and observations by myself on trends, new developments, or changes within the sake industry in Japan.